Manufacturing Difficulty of Honeycomb Hyperbolic Aluminum Single Plate

Not only the shape of the aluminum veneer can be made into a complex hyperbolic shape, but the aluminum honeycomb panel can also be processed into a hyperbolic shape. To know the structure of hyperbolic aluminum honeycomb panel is composed of aluminum alloy panel, aluminum alloy bottom plate and aluminum honeycomb core of three parts, processing into a double curved shape is not as easy as single-layer aluminum plate, not only to ensure the flatness of the board, but also to ensure the aluminum honeycomb panel.

　　在Aluminum veneer行业中是有不少企业在专门生产铝蜂窝板的，但是双曲铝蜂窝板的制作难度有目共睹。双曲铝蜂窝板的面板和底板的加工过程在钣金阶段与hyperbolic aluminum veneerIt is similar, but considering the combination and installation in the later stage, there must be high technical requirements for the processing accuracy of the size, and the processing accuracy must be controlled within ± 2mm. If the accuracy error is relatively large, it will be very affected in the later stage of installation and combination.

　　钣金加工最后的工序是把铝合金面板、铝蜂窝芯、铝底板安装组合，这一过程又被称为“复合成型”阶段，进而形成铝蜂窝板的“三明治”式结构。不过，为保证双曲铝蜂窝板质量，通常都会采用开模加工的方式，如何保证磨具的加工精度及制作也是影响双曲铝蜂窝板质量的重要因素。双曲铝蜂窝板在制作过程中会采用一种常温复合技术，即把双组分胶粘剂按比例调好，然后均匀的把调制好的双组粘剂均匀的刮在铝面板的底铝板的复合面上，接着加上蜂窝芯，按铝合金面板+铝蜂窝芯+铝合金底板的形式放置于磨具上，然后在表面覆膜，膜四周用胶带进行密封，再进行真空加压，等粘胶剂完全固化之后即可。

It can be seen that the production process of hyperbolic aluminum honeycomb panel is quite troublesome. If the curvature of hyperbolic aluminum honeycomb panel required by customers is not the same, it is still a big expense for aluminum veneer manufacturers to open the mold separately. Therefore, the hyperbolic aluminum honeycomb panel is also a very test of the technical strength of the enterprise, but to be honest, the mass production of hyperbolic aluminum honeycomb panel is more difficult.